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VRS-ADAPT™ Robotic Unscrambler & Orienter with PucksNEW

The VRS-ADAPT™ Robotic Unscrambler is engineered to deliver high-efficiency container handling across a wide range of applications—including an optional puck management system to unscramble, insert and orient non-stable or irregularly shaped bottles that require production pucks.

Capable of handling PET, HDPE, PP, PS, PVC, thinner materials, and soft-touch variants, the VRS-Adapt with puck management system reaches speeds up to 300 containers per minute (CPM). It’s built for flexibility, performance, and cost-effective operation.

Designed for performance, it delivers one of the fastest throughputs per robot unit in the market:​

  • 1 robot delivers speeds up to 110 CPM
  • 2 robots deliver speeds up to 210 CPM
  • 3 robots deliver speeds up to 300 CPM

Whether you're running standard bottles or unique containers requiring pucks, VRS-Adapt minimizes idle time, protects container integrity, and adapts to your production needs.

Let’s talk customization—contact us to find the right VRS-Adapt configuration for your line.

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PRODUCT BENEFITS

  • Ultimate Container Handling Flexibility Capable of running containers ranging from 10mL to 9.5L simultaneously with the same tooling, reducing changeover frequency compared to other systems.
  • Lowest Cost of Ownership Our machines are designed with off-the-shelf and commercially available components, replacement parts are readily available to all customers.​
  • Puck Integration Our machines are fully equipped for puck integration—featuring puck loop conveyors, lane diverting and merge systems, plus custom-designed pucks built to match your exact container needs.

1 Robotic Arm

  • Speeds (Up To): 110 CPM
  • Bottle Size Range (Min-Max): 10mL - 9.5L
  • Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
  • Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
  • Controls: Beckoff
  • Frame Construction: Stainless Steel

2 Robotic Arms

  • Speeds (Up To): 210 CPM
  • Bottle Size Range (Min-Max): 10mL - 9.5L
  • Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
  • Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
  • Controls: Beckoff
  • Frame Construction: Stainless Steel

3 Robotic Arms

  • Speeds (Up To): 300 CPM
  • Bottle Size Range (Min-Max): 10mL - 9.5L
  • Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
  • Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
  • Controls: Beckoff
  • Frame Construction: Stainless Steel

Product Options

  • Automatic Changeover System – One touch, push button bottle format changeovers]
  • Puck Management System – Integrates with customers' existing production line to process bulk bottles into production pucks.
  • Puck Orientation – Servo driven system to manage bottle/puck orientation exiting the system.
  • Slow Speed Container Discharge – Reduces bottle speed at discharge allowing customer conveyor to run at lower speeds
  • Automatic Speed Shift – Enables unscrambler to modulate production speed based on line conditions
  • Polycarbonate Hopper Cover – Shields bottles from dust and debris
  • Down Bottle Detection & Rejection System – Helps reduce downstream container jams
  • 15" HMI – Provides convenient access to system controls with full line of sight of machine operations
  • Integrated Electrical Box – Integrated stainless-steel panel allows easy maintenance access while reducing overall system footprint
  • CE: Certification & Mark – Required in certain countries or regions
  • UL 508 Certified Panel – Certifies electrical panel meets the UL-508A safety standard and was produced by a UL Listed Panel Shop
  • Recommended Spare Parts Kit – Includes recommended inventory for wear and spare parts
  • Material & Container Types

    PET, HDPE, PP,PS, PVC, and PCR.

  • Container Sizes

    10mL to 9.5L with the same tooling.

  • Container Shapes

    Off-center neck bottles, handle bottles, trigger spray bottles, symmetrical bottles with in-mold labels, center neck non-symmetrical bottles, toddle bottles, deodorant sticks, inverted bottles, and more.

  • Controls Options

    Beckhoff

  • Robotics

    ABB Delta Robot.

  • Electrical Enclosure

    Stainless steel

  • Orientation

    – 90, 180, -90 degrees

  • Cycle Speed

    1 robot delivers speeds up to 110 CPM 2 robots deliver speeds up to 210 CPM 3 robots deliver speeds up to 300 CPM

  • Conveyor

    Dorner Commercial Products.

Additional Products

VRS-ADAPT™ Robotic Unscrambler & Orienter

Versatile, dependable robotic bottle unscramblers for a wide range of bottle types, shapes and sizes offering speeds up to 340 CPM.

Combo-Line Systems Bottle Unscrambler Orienters

The Pace Combo-Line series of unscrambler orienters includes four models capable of top speeds from 180 to 450 bpm with rotation capabilities of 90º, 180º and 270º.