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VersaSort™ Robotic Unscrambler & OrienterNEW

The VersaSort™ Robotic Unscrambler is engineered to provide a versatile and high-efficiency solution for unscrambling a variety of container types. Capable of handling market-standard PET, HDPE, PP, PS, PVC, thinner materials and soft touch variants, this unscrambler achieves speeds of up to 300 containers per minute (CPM). Its versatility not only enhances operational efficiency but also optimizes cost-effectiveness.

Integrating high-speed robotics with its in-motion transfer system, it delivers one of the fastest throughputs per robot unit in the market:​

  • 1 robot delivers speeds up to 120 CPM
  • 2 robots deliver speeds up to 230 CPM
  • 3 robots deliver speeds up to 340 CPM

Incorporating Pace’s BAO Orienter, the VersaSort delivers a reliable and cost-effective orienting solution that maintains maximum speed and simplifies the complexity found in systems that use robots for orientation.

The VersaSort features a patent-pending in-motion vacuum transfer system that minimizes the idle time often seen with traditional stationary systems. Additionally, the transfer system uses suction and minimal air flow to hold containers, which protects them from crushing, scuffing, or scratching.

For more information on the VersaSort and to discuss customization options, contact us today.

PRODUCT BENEFITS

  • Ultimate Container Handling Flexibility Capable of running containers ranging from 10mL to 9.5L simultaneously with the same tooling, reducing changeover frequency by 25% compared to systems with mechanical grippers.​
  • Lowest Cost of Ownership Our machines are designed with off-the-shelf and commercially available components, replacement parts are readily available to all customers.​
  • Ready for Puck Integration Our machines are ready for puck integration, featuring puck loop conveyors, lane diverting systems, and merge systems, along with custom puck designs tailored to fit your needs.​

1 Robotic Arm

  • Speeds (Up To): 120 CPM
  • Bottle Size Range (Min-Max): .33 oz (10 mL) - .26 gallon (1L)
  • Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
  • Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
  • Controls: Beckoff
  • Frame Construction: Stainless Steel

2 Robotic Arms

  • Speeds (Up To): 230 CPM
  • Bottle Size Range (Min-Max): .33 oz (10 mL) - 1.3 gallon (5L)
  • Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
  • Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
  • Controls: Beckoff
  • Frame Construction: Stainless Steel

3 Robotic Arms

  • Speeds (Up To): 340 CPM
  • Bottle Size Range (Min-Max): .8 oz (25 mL) - 2.5 gallon (9.5L)
  • Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
  • Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
  • Controls: Beckoff
  • Frame Construction: Stainless Steel

Product Options

  • Automatic Changeover System – One touch, push button bottle format changeovers
  • Slow Speed Container Discharge – Reduces bottle speed at discharge allowing customer conveyor to run at lower speeds
  • Power Ramp – Belt driven bottle stand-up system for tapered containers and high-speed operation
  • Automatic Speed Shift – Enables unscrambler to modulate production speed based on line conditions
  • Ionized Air Rinse Station – Removes dust particles from bottles
  • Interlocked Polycarbonate Sorting Bowl Cover – Shields bottles from dust and debris
  • Down Bottle Detection & Rejection System – Helps reduce downstream container jams
  • Swing Arm Mounted HMI – Provides convenient access to controls from multiple locations around the machine
  • Larger Size Electrical Box – Stainless Steel or Painted Mild Steel
  • CE: Certification & Mark – Required in certain countries or regions
  • UL 508 Certified Panel – Certifies electrical panel meets the UL-508A safety standard and was produced by a UL Listed Panel Shop
  • Recommended Spare Parts Kit – Includes recommended inventory for wear and spare parts

  • Material & Container Types

    PET, HDPE, PP,PS, PVC, PCR. Includes thinner materials, soft touch finishes and light weight bottles.

  • Container Sizes

    10mL to 9.5L with the same tooling.

  • Container Shapes

    Off-center neck bottles, handle bottles, trigger spray bottles, symmetrical bottle with in-mold labels, center neck non-symmetrical bottles, and more.

  • Controls Options

    Beckhoff and Allen-Bradley.

  • Robotics

    ABB Delta Robot.

  • Electrical Enclosure

    Stainless steel. Integrated into machine frame.

  • Orientation

    90, 180 or 270 degrees.

  • Cycle Speed

    1 robot delivers speeds up to 120 CPM 2 robots deliver speeds up to 230 CPM 3 robots deliver speeds up to 340 CPM

  • Conveyor

    Dorner Commercial Products.

Dairy and Alternative Milk Industry

Ready-To-Drink Beverages

Condiments

Household Cleaners & Laundry Products

Automotive Lubricants & Fluids

Personal Care Products

Pharmaceutical and Nutraceutical Industry

Edible Oils

Distilled Spirits

Additional Products

VersaSort™ Robotic Unscrambler & Orienter with Pucks

Versatile, dependable robotic bottle unscramblers for a wide range of bottle types, shapes and sizes offering speeds up to 300 CPM.

Combo-Line Systems Bottle Unscrambler Orienters

The Pace Combo-Line series of unscrambler orienters includes four models capable of top speeds from 180 to 450 bpm with rotation capabilities of 90º, 180º and 270º.