Skip to main content

VersaSort™ Robotic Unscrambler & Orienter with PucksNEW

The VersaSort™ Robotic Unscrambler is engineered to deliver high-efficiency container handling across a wide range of applications—including an optional puck management system to unscramble, insert and orient non-stable or irregularly shaped bottles that require production pucks.

Capable of handling PET, HDPE, PP, PS, PVC, thinner materials, and soft-touch variants, the VersaSort with puck management system reaches speeds up to 300 containers per minute (CPM). It’s built for flexibility, performance, and cost-effective operation.

Integrating high-speed robotics with its in-motion transfer system, it delivers one of the fastest throughputs per robot unit in the market:​

  • 1 robot delivers speeds up to 110 CPM
  • 2 robots deliver speeds up to 210 CPM
  • 3 robots deliver speeds up to 300 CPM

Whether you're running standard bottles or unique containers requiring pucks, VersaSort minimizes idle time, protects container integrity, and adapts to your production needs.

Let’s talk customization—contact us to find the right VersaSort configuration for your line.

VersaSort™ Robotic Unscrambler & Orienter with Pucks
Vs 6k 06
Vs 6k 05
Vs 6k 00
Vs 6k 02
Versa pucks close up in
Vs 6k 04
Vs 6k 01
Vs 6k 03

PRODUCT BENEFITS

  • Ultimate Container Handling Flexibility Capable of running containers ranging from 10mL to 9.5L simultaneously with the same tooling, reducing changeover frequency compared to other systems.
  • Lowest Cost of Ownership Our machines are designed with off-the-shelf and commercially available components, replacement parts are readily available to all customers.​
  • Puck Integration Our machines are fully equipped for puck integration—featuring puck loop conveyors, lane diverting and merge systems, plus custom-designed pucks built to match your exact container needs.

1 Robotic Arm

  • Speeds (Up To): 110 CPM
  • Bottle Size Range (Min-Max): 10mL - 9.5L
  • Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
  • Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
  • Controls: Beckoff
  • Frame Construction: Stainless Steel

2 Robotic Arms

  • Speeds (Up To): 210 CPM
  • Bottle Size Range (Min-Max): 10mL - 9.5L
  • Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
  • Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
  • Controls: Beckoff
  • Frame Construction: Stainless Steel

3 Robotic Arms

  • Speeds (Up To): 300 CPM
  • Bottle Size Range (Min-Max): 10mL - 9.5L
  • Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
  • Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
  • Controls: Beckoff
  • Frame Construction: Stainless Steel

Product Options

  • Automatic Changeover System – One touch, push button bottle format changeovers]
  • Puck Management System – Integrates with customers' existing production line to process bulk bottles into production pucks.
  • Puck Orientation – Servo driven system to manage bottle/puck orientation exiting the system.
  • Slow Speed Container Discharge – Reduces bottle speed at discharge allowing customer conveyor to run at lower speeds
  • Automatic Speed Shift – Enables unscrambler to modulate production speed based on line conditions
  • Polycarbonate Hopper Cover – Shields bottles from dust and debris
  • Down Bottle Detection & Rejection System – Helps reduce downstream container jams
  • 15" HMI – Provides convenient access to system controls with full line of sight of machine operations
  • Integrated Electrical Box – Integrated stainless-steel panel allows easy maintenance access while reducing overall system footprint
  • CE: Certification & Mark – Required in certain countries or regions
  • UL 508 Certified Panel – Certifies electrical panel meets the UL-508A safety standard and was produced by a UL Listed Panel Shop
  • Recommended Spare Parts Kit – Includes recommended inventory for wear and spare parts
  • Material & Container Types

    PET, HDPE, PP,PS, PVC, and PCR.

  • Container Sizes

    10mL to 9.5L with the same tooling.

  • Container Shapes

    Off-center neck bottles, handle bottles, trigger spray bottles, symmetrical bottles with in-mold labels, center neck non-symmetrical bottles, toddle bottles, deodorant sticks, inverted bottles, and more.

  • Controls Options

    Beckhoff

  • Robotics

    ABB Delta Robot.

  • Electrical Enclosure

    Stainless steel

  • Orientation

    – 90, 180, -90 degrees

  • Cycle Speed

    1 robot delivers speeds up to 110 CPM 2 robots deliver speeds up to 210 CPM 3 robots deliver speeds up to 300 CPM

  • Conveyor

    Dorner Commercial Products.

Additional Products

VersaSort™ Robotic Unscrambler & Orienter

Versatile, dependable robotic bottle unscramblers for a wide range of bottle types, shapes and sizes offering speeds up to 340 CPM.

Combo-Line Systems Bottle Unscrambler Orienters

The Pace Combo-Line series of unscrambler orienters includes four models capable of top speeds from 180 to 450 bpm with rotation capabilities of 90º, 180º and 270º.