ProMach is your partner from start to finish. Our product brands are grouped into distinct business lines that make the most sense to our customers, covering every function of the production line: Filling, Bottling & Capping, Decorative Labeling, Flexibles & Trays, Pharma, Handling & Sterilizing, Labeling & Coding, Robotics & End of Line, and Systems & Integration.
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VersaSort™ Robotic Unscrambler & Orienter with Pucks NEW
The VersaSort™ Robotic Unscrambler is engineered to deliver high-efficiency container handling across a wide range of applications—including an optional puck management system to unscramble, insert and orient non-stable or irregularly shaped bottlesthat require produciton pucks.
Capable of handling PET, HDPE, PP, PS, PVC, thinner materials, and soft-touch variants, the VersaSort with puck management system reaches speeds up to 300 containers per minute (CPM). It’s built for flexibility, performance, and cost-effective operation.
Integrating high-speed robotics with its in-motion transfer system, it delivers one of the fastest throughputs per robot unit in the market:
- 1 robot delivers speeds up to 110 CPM
- 2 robots deliver speeds up to 210 CPM
- 3 robots deliver speeds up to 300 CPM
Whether you're running standard bottles or unique containers requiring pucks, VersaSort minimizes idle time, protects container integrity, and adapts to your production needs.
Let’s talk customization—contact us to find the right VersaSort configuration for your line.
PRODUCT BENEFITS
- Ultimate Container Handling FlexibilityCapable of running containers ranging from 10mL to 9.5L simultaneously with the same tooling, reducing changeover frequency compared to other systems.
- Lowest Cost of OwnershipOur machines are designed with off-the-shelf and commercially available components, replacement parts are readily available to all customers.
- Puck IntegrationOur machines are fully equipped for puck integration—featuring puck loop conveyors, lane diverting and merge systems, plus custom-designed pucks built to match your exact container needs.
1 Robotic Arm
- Speeds (Up To): 120 CPM
- Bottle Size Range (Min-Max): .33 oz (10 mL) - .26 gallon (1L)
- Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
- Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
- Controls: Beckoff
- Frame Construction: Stainless Steel
2 Robotic Arms
- Speeds (Up To): 230 CPM
- Bottle Size Range (Min-Max): .33 oz (10 mL) - 1.3 gallon (5L)
- Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
- Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
- Controls: Beckoff
- Frame Construction: Stainless Steel
3 Robotic Arms
- Speeds (Up To): 340 CPM
- Bottle Size Range (Min-Max): .8 oz (25 mL) - 2.5 gallon (9.5L)
- Bottle Materials: PET, HDPE, PP, PS, PVC & Spiral wound fiber
- Bottle Shapes: Rounds, Rectangles, Squares, Ovals with and without handles
- Controls: Beckoff
- Frame Construction: Stainless Steel
Product Options
- Automatic Changeover System – One touch, push button bottle format changeovers
- Slow Speed Container Discharge – Reduces bottle speed at discharge allowing customer conveyor to run at lower speeds
- Power Ramp – Belt driven bottle stand-up system for tapered containers and high-speed operation
- Automatic Speed Shift – Enables unscrambler to modulate production speed based on line conditions
- Ionized Air Rinse Station – Removes dust particles from bottles
- Interlocked Polycarbonate Sorting Bowl Cover – Shields bottles from dust and debris
- Down Bottle Detection & Rejection System – Helps reduce downstream container jams
- Swing Arm Mounted HMI – Provides convenient access to controls from multiple locations around the machine
- Larger Size Electrical Box – Stainless Steel or Painted Mild Steel
- CE: Certification & Mark – Required in certain countries or regions
- UL 508 Certified Panel – Certifies electrical panel meets the UL-508A safety standard and was produced by a UL Listed Panel Shop
- Recommended Spare Parts Kit – Includes recommended inventory for wear and spare parts
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Material & Container Types
PET, HDPE, PP,PS, PVC, PCR. Includes thinner materials, soft touch finishes and light weight bottles.
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Container Sizes
10mL to 9.5L with the same tooling.
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Container Shapes
Off-center neck bottles, handle bottles, trigger spray bottles, symmetrical bottle with in-mold labels, center neck non-symmetrical bottles, and more.
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Controls Options
Beckhoff and Allen-Bradley.
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Robotics
ABB Delta Robot.
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Electrical Enclosure
Stainless steel. Integrated into machine frame.
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Orientation
90, 180 or 270 degrees.
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Cycle Speed
1 robot delivers speeds up to 120 CPM 2 robots deliver speeds up to 230 CPM 3 robots deliver speeds up to 340 CPM
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Conveyor
Dorner Commercial Products.
Additional Products
Versatile, dependable robotic bottle unscramblers for a wide range of bottle types, shapes and sizes offering speeds up to 340 CPM.
The Combo-Line series of unscrambler orienters includes four models capable of top speeds from 180 to 450 bpm with rotation capabilities of 90º, 180º and 270º.
